250 amp Top Seal Lithium Battery Terminal
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The Top Seal Terminal saves the OEM $15 of material and labor on each battery produced and reduces each battery's volume by 200 cc. The Top Seal eliminates 20 inches (500 mm) of cable + 4 crimp lugs + production labor from each battery. The Top Seal is designed for OEMs transitioning from manufacturing hundreds of batteries annually to scaling up to production levels ranging from tens of thousands to hundreds of thousands per year. Our 250 amp Top Seal Terminal uses the same nickel-plated brass conductor, accepts the same rigid and flexible covers, and has the same performance characteristics as Rebling’s 250 amp SFT-style feed-through terminal. This terminal is intended for lithium battery OEMs which are packaging their cell packs inside molded plastic or aluminum cases that are 1 to 20 times the size of an automotive starter battery. The Top Seal Terminal enables the OEM to attach the terminal to the lithium cell pack first, place the cell pack into the battery case, place the lid onto the battery case (allowing the terminals to poke through clearance holes in the lid), attach the lid to the terminals with flat-head sheet metal screws then screw, glue or weld the battery lid to the battery case. The Top Seal Terminal reduces the amount of labor and eliminates two cables which the OEM previously used to attach the terminals. The “Arc of Forgiveness” feature allows the terminal to be mis-rotated by 30 degrees and still align with the screw holes in the battery lid. It also includes an “Orientation Key” feature which high precision OEMs can use to aid in alignment.
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